LSAW Pipe Forming Press
Model TDY37K-3500/1120*13000

LSAW Pipe Forming Press (TDY37K-3500/1120× 13000)

Features:
- Designing by ANSYS, and Optimizing by simulation model
- ASTM283M Gr.D steel to be used for fully welded construction
-Table, Upright & Ram designed as full rigidity to ensure full loading working
- Right-and-left oil cylinder synchronization (Y1,Y2) achieved by separated Germany electrical-hydraulic
proportional valve with high stability .
- Fully closed loop control with high precision
- Mechanical crowning on table
- Installing faying surfaces of oil cylinders, linear guide, working table processed
at one time by heavyduty floor milling machine with good parallelism and perpendicularity
- Eccentric loading working available
- Special top tool and bottom tool for pipe
- CNC Front and back feeding system
- Overloading overflow protection

Technical Specifications

Name				Data	Unit
Pipe forming press	Nominal pressure			35000	KN
	Length of working table			13000	mm
	Working table width			1300	mm
	Effective internal distance			12500	mm
	Width of side throat			1800	mm
	Ram stroke			400	mm
	Max. opening height			2890	mm
	Quantity of main oil cylinder			2	pic.
	Ram speed	approaching speed		60	mm/s
		Working speed		6	mm/s
		Return speed		55	mm/s
	Main power motor			2×90	KW
	Dimensions		Length	17000	mm
			Width	8500	mm
			Height above the ground	9200	mm
			Depth of ground	5500	mm

Secondary mechanism

Longitudinal feeding mechanism	Specification				Data	Unit	Remarks
	Effective length				13000	mm
	Feeding effective width				4500	mm
	Feeding speed				270	mm/s	Adjustable
	Roll motor				12×1.5	KW
	Measurements			Length	15000	mm
				Width	4800	mm
				Height	820	mm
Front feeding mechanism	Fixed front feeding supporters				3325	mm	7 pic in total
	Idle front supporter
	front feeding mechanism		Feeding stroke		8000	mm
			Feeding speed		12	m/min	Max.
			Positioning precision		±0.3	mm
Rear feeding mechanism	Fixed rear supporter length				3200	mm	4 pic in total
	idle rear supporter
	Front feeding mechanism	Feeding stroke			3180	mm
		Feeding speed			12	m/min	Max.
		Positioning precision			±0.3	mm
Out let mechanism	Out let mechanism	Out-let cylinder			D=90	mm
		Outlet force			160	KN	7 pic in total
		Hydraulic unit power			22	KW
	Side extractor	Outlet force			90	KN
		Out let speed			12	M/min
Forming press unit		Height of plate from floor			750	mm
		7 Control axis 7			Y₁,Y₂,X₁,R₁,X₂,R₂, Z Main machine: Y₁,Y_2,front: X₁,R₁, Rear: X₂,R₂, Z
		Total weight			660	Ton

Standard configuration:
- CNC system DA66T up,Delem,Holland/DNC880S,Cybelec, Switzerland/ESA S560,Italy
- Electrical-hydraulic proportional synchronous valve group: Hoerbiger/Bosch,Germany
- Main electrical components: Schneider
- Optical scale Givi, Italy
- Gear pump with low noise: Nachi, Japan
- Main oil cylinder seal ring: NOK,Japan
- Ball screw and linear guide: ABBA, Taiwan
- Electrical cabinet wind cooling

Options
-Throat depth
-Top and bottom tools
-Light curtain
-Oil cooler/warmer
-CE certificate

Production technological process
Steel plate to warehouse →physical & chemical inspection→steel plate ball blasting (dustproof) processing →
cutting through CNC flame cutting machine →cutting and processing to each welding junction plane →compound welding→
Air protecting welding →Stress relief by electrical furnace →processing through heavy-duty floor type boring and milling
machine, heavy-duty gantry milling machine →Fabrication.

Packing:
Coating with anti-rust oil on working surface, with plastic film layer for whole machine. Packed in container and In bulk.

After-sale-service:
1. The Seller has passed ISO9001 quality system certification since 1997, and always execute strictly this
quality management system in our company and on our products.
All products before ex-works have been strictly tested and are in conformity with technical agreement and
standard.
2. Warranty is one year since the date of B/L, or final acceptance date of heavy duty machinery.
Longer warranty could be purchased by the user.
3. Commissioning: For heavy-duty machinery, the Seller sends technicians (electrical hydraulic & mechanical)
to guide the installation, testing and training the operators from 7 days to 45 days after the machine
reaches the factory of user. But the round-trip air tickets, local accommodation and allowance
(USD100/person·day) in the User's country will be burdened by the Buyer. The above charges do not be
included in the offer. This clauses will be shown in the contract.
3. For middle and small standard machinery, it is easy to operate according to operating manual. The User is
firstly suggested to carefully read operating manual, then start the machine. Any unclear issues, please feel
free to contact the Seller.
If the User insists on supplying the technical service at use's factory, please refer to No.2 clauses of
after-sale-service.
All products of the Seller can be tracked by Ex-works number. Spare parts can be supplied same as the
former, which is helpful for customers' special designing requirements.
5. Consumable parts can be supplied free of charge to customer within one year warranty from B/L date,
and the long term technical consultant service is available.
6. Common failure could be solved by E-mail, Phone and long distance video diagnose. The User have to
supply full failure description, clear pictures and videos, if possible.
Once the serious quality problem is appeared due to the Seller's manufacturing reason within one year
since B/L date or final acceptance date of heavy duty machinery. The Seller will send their technician to
repair it .
7. After one year warranty, the Seller will provide free technical consultation and spare parts and technician
service at lowest cost.

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